Bring-up: W5100 bus self-test, eFuse OVLO bug, Pi SPI EXI host
From the physical V2 bring-up session (2026-09-20): - exi_bba/w5100_selftest.py (NEW): standalone FPGA<->W5100 bus diagnostic. Clock-independent data-bus walk (direct-mode GAR0 read-back, all 8 lines) + MR software-reset self-clear (needs the 25 MHz crystal). Reports 4 verdicts on D6/D7 LEDs AND over UART (115200): GOOD / data-line-N / clock-dead / no-response. Boot wait is 85 ms (> the W5100S 60.3 ms init). On this board: GOOD -- bus + all 8 data lines + 25 MHz clock all verified (unlike V1's broken D3). - REVIEW.md / TODO.md: eFuse U13 OVLO is tied to GND, which on the TPS25961 selects the internal FIXED ~6 V overvoltage cutoff -- so it blocks the 12 V rail entirely (bench-confirmed: 12V_EXI=0, GC_ON=0, W5100 unpowered). FAB- BLOCKER for V2.1: fix with an OVLO divider (~1.1M/100k -> trip ~15 V). Bench workaround: lift U13 pin 2 (OVLO) off GND. Also closed the eFuse-placement, GND-via/3V3-zone, and CC-ESD TODO items. - hardware/re-bba-rb/exi_devid_spi.py (NEW): Pi hardware-SPI (~25 MHz) EXI device-ID host, companion to the bit-bang exi_devid_rpi.py. Co-Authored-By: Claude Opus 4.8 <noreply@anthropic.com>
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@@ -308,6 +308,19 @@ datasheet extraction, WebSearch/WebFetch for parts and reference designs.
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EFUSE_EN : R46, R47, U13.5 EN/UVLO
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EFUSE_ILIM: R45, U13.3 ILIM
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GND : U13.2 OVLO, U13.4 GND, R45.2, R47.2, C66.2
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⚠️ **BUG FOUND AT BRING-UP 2026-09-16 — this OVLO=GND is WRONG for a 12 V
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rail and the eFuse passes NOTHING.** Per the TPS25961 datasheet, tying OVLO to
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GND selects the *internal fixed* overvoltage threshold **VOVP(R) = 5.98 V typ
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(5.55–6.5 V)** — NOT "OVLO disabled". A 12 V input is far above that, so the
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device sits in overvoltage lockout with the FET off (bench-confirmed: 12V_EXI =
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0 V, GC_ON = 0 V, W5100 unpowered). The earlier review note ("OVLO tied to GND
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for the internal fixed threshold, abs max 6.5 V fine") caught the pin abs-max
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but MISSED that the fixed VIN cutoff is ~6 V. **Fix (V2.1):** drive OVLO from a
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divider off 12V_RAW so the trip sits ~14–16 V (above 12 V, below the 19 V max /
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the D3 clamp): e.g. **R_top ≈ 1.1 MΩ (12V_RAW→OVLO) + R_bottom ≈ 100 kΩ
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(OVLO→GND)** → OVLO pin = 1.24 V at ~15 V VIN, and ~1.0 V at 12 V (stays on).
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BENCH WORKAROUND to keep bring-up moving: inject 12 V straight onto 12V_EXI
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(C65+ pad or U3.3 VIN), bypassing the mis-set eFuse.
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**D3 (SMAJ12A TVS) stays on the INPUT side on purpose** — it clamps
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GC-side surges before they reach the eFuse's 21 V absolute maximum. **C65
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is on the OUTPUT side on purpose** — it is the bulk cap whose inrush we are
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