Commit Graph

34 Commits

Author SHA1 Message Date
Roflin bad2b54574 TODO: verify and update status - all critical findings resolved
Re-verified every open item against the current board:
- All three critical findings (DO/DI swap, MDI termination incl.
  dampers + center-tap bypass, FTDI EEPROM resistors) now done in both
  schematic and PCB - marked resolved with review results
- Marked verified-done: 12V cap ratings, 1% tolerances, .history
  ignore, fiducial check (absent - to add with debug pass)
- Confirmed still open: ETH_RST pull-up, PR1 divider margin (R3 still
  200k), RSET 12.4k vs 12.3k, TPS22810 CT, iceprog pin mapping, board
  PCF, debug LEDs/test points, mechanical fit, ordering options

Co-Authored-By: Claude Fable 5 <noreply@anthropic.com>
2026-07-18 14:14:01 +00:00
Roflin 3905319aea PCB: insert MDI dampers R32-R35 in-line and place C20/C21 at J2 center taps
Insertion by Dennis; reviewed:
- DRC 0 errors / 0 unconnected / 0 schematic parity
- R32-R35 sit in-line between the termination cluster and D4/D5, each
  aligned to its own line row; MDI_* stubs only 1.45-1.48mm, no new
  vias, all pair copper at the ETH_DP 0.2mm width
- Pair skew after insertion: TX 0.66mm, RX 1.81mm - both far inside
  the 100BASE-TX budget
- C20/C21 placed against J2's pin column, about as close as the In1
  plane void allows while keeping short GND vias

Co-Authored-By: Claude Fable 5 <noreply@anthropic.com>
2026-07-18 14:10:23 +00:00
Roflin ad37ebda87 Ethernet: add 3.3R MDI dampers (R32-R35) and J2 center-tap bypass (C20/C21)
Completes the WIZnet reference schematic for the MDI section:
- R32-R35 3.3R 1% (YAGEO RC0402FR-073R3L, LCSC C137986) in series in
  each MDI line per WIZnet note 6 (EMI damping). Chain per line is now
  U11 pin -> 49.9R termination tap -> 3.3R -> D4/D5 flow-through -> J2.
  Chip-side nets keep PHY_*; the D4/D5-side segments are renamed MDI_*
  and added to the ETH_DP netclass patterns so the impedance DRC rules
  police both halves.
- C20 100nF (C1525) + C21 1uF (C15849) on ETH_3V3 per WIZnet note 7 -
  to be placed AT J2 pins 4/5 tapping the In2 ETH_3V3 island.

(Also carries KiCad's resave/reposition of ethernet.kicad_sch from the
rework session - netlist-identical, verified.)

Verified: ERC 0, netlist 121 components vs BOM 120 (J3-only delta),
PHY_TX_P = {U11.3, R26.1, R32.1}, MDI_TX_P = {R32.2, D4.1}, and
likewise for all four lines. PCB: 6 footprints to place (cut the lines
between termination and D4/D5 for R32-R35; C20/C21 at the jack).

Co-Authored-By: Claude Fable 5 <noreply@anthropic.com>
2026-07-18 14:01:16 +00:00
Roflin fa8fbc35e7 PCB rework: place and route MDI termination + FTDI EEPROM resistors
Rework by Dennis; reviewed with DRC 0 errors / 0 unconnected / 0 parity:
- R26-R29 + C18/C19 at U11's MDI edge (1-3mm from pins), short stubs,
  ETH_DP impedance rules pass, pair skew TX 0.30mm / RX 0.72mm
- D4/D5 true flow-through (PHY side faces U11, cable side faces J2)
- In1 GND plane voided under the magjack cable/isolation side
- R30/R31 placed at U7; 30 GND stitch vias in the ethernet corner

Co-Authored-By: Claude Fable 5 <noreply@anthropic.com>
2026-07-18 14:01:16 +00:00
Roflin a5e1adbff3 TODO: resolve D4/D5 question - keep USBLC6 flow-through as designed
Record the verdict so it isn't relitigated: USBLC6 is ST-rated for
Ethernet, PHY-side placement is standard practice, floating VBUS is
deliberate (3.3V-biased lines would clip against a tied rail), and the
split PHY_*/ETH_* nets force zero-stub flow-through routing - the
better ESD topology. Earlier stub/DNP suggestion withdrawn.

Co-Authored-By: Claude Fable 5 <noreply@anthropic.com>
2026-07-18 13:07:01 +00:00
Roflin 530f41cf7a Add FT2232H EEPROM interface resistors per datasheet Table 3.4
The 93LC46B's DO and DI were both tied directly to EEDATA, causing
drive contention during EEPROM read turnaround. Per the FT2232H
datasheet ("Connect directly to Data-In of the EEPROM and to Data-Out
of the EEPROM via a 2.2K resistor. Also, pull Data-Out of the EEPROM
to VCC via a 10K resistor"):

- U7.4 (DO) moved onto new net EE_DO
- R30 2.2k (UNI-ROYAL 0402WGF2201TCE, LCSC C25879, Basic) between
  EE_DO and EE_DATA
- R31 10k (0402WGF1002TCE, C25744) pull-up from EE_DO to 3V3
- EEDATA -> DI (U7.3) stays direct

Schematic only; R30/R31 still need placing near U7 in the PCB rework.
Verified: ERC 0, EE_DATA = {U8.61, U7.3, R30.2}, EE_DO = {U7.4, R30.1,
R31.2}, R31.1 on global /Power/3V3 (no orphan local net), netlist
115 vs BOM 114 differing only by the deliberate J3 exclusion.

Co-Authored-By: Claude Fable 5 <noreply@anthropic.com>
2026-07-18 12:51:54 +00:00
Roflin ab42f8feb0 BOM: exclude J3 from BOM, verify part numbers against review requirements
The BOM was already fully populated (112/113 parts with MPN+LCSC) - this
audits it against the hardware-review requirements and closes the gaps:

- J3 (SP1 edge connector) set to in_bom=no: it is PCB gold fingers, not
  a purchasable part. Netlist-vs-BOM count check now differs by exactly
  this one deliberate exclusion.
- Crystals verified CL=12pF (Y1 C70565, Y2 C9006, both JLC Basic) -
  matches the 18pF load caps and W5100S Table 9. TODO item closed.
- 12V-rail caps verified >=25V (C3/C4 25V, C6 50V, C65 Lelon 25V SMD
  electrolytic); divider/REF/RSET resistors verified 1%.
- Noted: D2 LCSC C49383400 is the ElecSuper PUSB3AB6Z(ES) clone of the
  Nexperia part (same DFN-7 package, 0.15pF) - pin-compatible.

Co-Authored-By: Claude Fable 5 <noreply@anthropic.com>
2026-07-18 12:47:19 +00:00
Roflin 8e364a4655 Add W5100S MDI termination network to ethernet schematic
Per the WIZnet W5100S reference schematic (note 4: "to avoid the 100M
overshoot, place the 49.9 resistors and 0.1uF capacitor near the MDI
pin"): R26/R27 (49.9R 1%) from TXOP/TXON to a common node bypassed by
C18 (100nF) to GND, and R28/R29 + C19 likewise for RXIP/RXIN. Attached
on the PHY-side nets (chip side of D4/D5). BOM fields populated
(UNI-ROYAL 0402WGF4999TCE / LCSC C25120, Samsung CL05B104KO5NNNC /
C1525). Optional 3.3R series dampers deliberately omitted.

Schematic only - the 6 footprints still need placing/routing next to
U11 pins 2/3/5/6 (Update PCB from Schematic). DRC parity reports
exactly those 6 missing footprints and nothing else.

Verified: ERC 0, netlist 107->113 components, termination nets match
the reference topology.

Co-Authored-By: Claude Fable 5 <noreply@anthropic.com>
2026-07-18 12:42:54 +00:00
Roflin fe96876a80 Fix EXI DO/DI swap: rename nets + swap damping resistors, no copper changes
SP1 DO/DI naming is console-perspective (verified against SD Gecko and
SD2SP2 wiring): pin 6 DO = GC data out = adapter MOSI input, pin 9 DI =
GC data in = adapter MISO output. The design doc's SP1 table had the
roles reversed and the schematic followed it, putting the FPGA's MISO
driver on the GC-driven DO line (bus contention).

Fix keeps all PCB routing identical:
- Swap net names EXI_MOSI(_RAW) <-> EXI_MISO(_RAW) across exi/Fpga/root
  sheets and the PCB (also renames the D2 PUSB3AB6 channel assignments).
- Swap R21 (22R) <-> R25 (33R) identities between the two footprint
  positions so 33R stays on the FPGA-driven MISO line, 22R on the MOSI
  input.
- Correct the SP1 pin table + MISO-tristate note in
  docs/gc_bba_fpga_design.md (root cause).

Resulting board pin map (for the future board PCF): EXI_MOSI = FPGA
pin 4 (IOB_8a, input), EXI_MISO = pin 3 (IOB_9b, output).

Verified: ERC 0, DRC 0 errors with schematic parity 0, netlist shows
J3.6(DO)->R21->pin 4 and J3.9(DI)->R25->pin 3.

Co-Authored-By: Claude Fable 5 <noreply@anthropic.com>
2026-07-18 12:36:41 +00:00
Roflin 4704dfbb36 Clean up hardware repo: kill the resurrecting stale power sheet, restore datasheets
- Remove stale lowercase power.kicad_sch (pre-rework draft; live sheet is
  Power.kicad_sch). Both paths were git-tracked, which on a case-insensitive
  Windows checkout makes them one file on disk - deleting the stale one also
  deleted the live one, and restoring the live sheet resurrected the stale
  path at the next commit. Removing the path from the index breaks the loop.
- Remove re-bba-rb.kicad_pcb.old.* leftovers (recoverable from history).
- Restore hardware/re-bba-rb/datasheets/ (deleted accidentally by 3547302)
  and add the two missing datasheets: TPS22810 (power) and PUSB3AB6 (exi).
- Add hardware/re-bba-rb/TODO.md capturing the 2026-07-17 review findings
  (EXI DO/DI swap, missing W5100S MDI termination, FTDI EEPROM resistors,
  iceprog pin mismatch, PR1 margin, BOM/ordering notes); referenced from
  CLAUDE.md.

Verified after cleanup: ERC 0 violations, netlist identical (107 components).

Co-Authored-By: Claude Fable 5 <noreply@anthropic.com>
2026-07-17 20:17:35 +00:00
Roflin 3547302ec2 Finished the PCB design 2026-07-17 21:35:02 +02:00
Roflin db457a02c3 Add component datasheets for re-bba-rb board (via LFS)
Store datasheets for the parts actually placed in the current design,
grouped under hardware/re-bba-rb/datasheets/ by sheet (fpga, power,
usb, ethernet). Filenames normalised to the part MPN. All tracked
through git-lfs per .gitattributes (*.pdf).

Co-Authored-By: Claude Opus 4.8 <noreply@anthropic.com>
2026-07-15 20:18:26 +02:00
Roflin 4b2f7be7d8 Made pcb with single ground plane 2026-07-11 23:55:48 +02:00
Dennis Brentjes 5727fc74a3 Fixes the power traces. 2026-07-09 20:08:05 +02:00
Dennis Brentjes 620ae5cd64 finalized pcb design, need to remeasure PCB outline. 2026-07-08 22:00:53 +02:00
Dennis Brentjes 4e7853351c Everything on the board. still missing some decoupling caps. 2026-07-05 21:49:57 +02:00
Roflin 3142e3bd59 Rework the PCB. 2026-07-04 20:00:02 +02:00
Roflin e18b200c37 Reworked power section to fit the exi traces. 2026-07-04 11:41:49 +02:00
Roflin b4c2a53a9b Reworked the footprints. 2026-07-03 17:06:01 +02:00
Roflin 61641de40b Started on a 4 layer board with cutout for interposer 2026-06-27 22:25:03 +02:00
Roflin 857c428031 Played around with board shape/layout Changed USB power tree 2026-06-26 22:07:59 +02:00
Roflin 298804d3dd Finished rest of the schematics. 2026-06-20 11:55:39 +02:00
Dennis Brentjes 079f3eed94 Started working on FPGA sheet. 2026-06-18 16:38:23 +02:00
Dennis Brentjes a6a6aa37e0 Added Usb sheet 2026-06-17 21:37:49 +02:00
Roflin 056557345f Adds a power_sch 2026-06-16 14:59:18 +02:00
Roflin 85f82c8740 Added Uart. 2026-06-14 09:37:59 +02:00
Roflin a7c88109a9 Started on component selection of the final PCB. 2026-06-13 22:09:05 +02:00
Dennis Brentjes 5b732a0b34 Adds diagrams. 2026-06-13 19:02:58 +02:00
Dennis Brentjes 8d0ab1d948 Added full design created with Claude 2026-06-13 18:35:38 +02:00
Roflin 57b5b471b8 Moved project specific symbols to project specific library. 2025-10-03 09:07:21 +02:00
Roflin 6a94867f30 Moved media folder to LFS 2025-09-27 10:18:17 +02:00
Roflin ac755932d5 Added Debouncer ToggleButton and PulseButton 2025-09-20 22:44:04 +02:00
Roflin eea189ae61 Start of a new debug connector 2025-09-19 12:06:05 +02:00
Roflin 7b5ecda692 Initial commit 2025-09-19 10:18:10 +02:00